Automated Bag Stacking System 304ss Palletizer Easy Operation and User Manual

• Customization: Available
• Palletizing Speed: 200-800 Bags/Hour
• Power: 220V/380V
• Model NO.: HPR-200
• Machine Material: Contact Parts 304ss
• Language: English or Other Language/ Customized
• Robot Gripper: Designed According to Product
• Movement Method: Circle Pass Coordinate Type
• Certification: ISO, CE
• Control Mode: Point to Point Control
• Drive Mode: Pneumatic
• Condition: New
• After-sales Service: Online Service / Offline Installation Training
• Warranty: One Year
• Application: Palletizing
• Transport Package: Exported Wooden Case
• Specification: 5-15 CBM
• Trademark: Hopdevice
• Origin: Hefei, China
• HS Code: 848640390
• Production Capacity: 2000 Units/Year

Product Description

Product Description

Automated Bag Stacking System 304ss Palletizer Easy Operation and User Manual

Hefei Hopdevice is a pioneering leader in manufacturing next-generation packaging machines and sophisticated palletizing robot lines. Our bespoke solutions cater to diverse industries, offering a range of fully-automatic and semi-automatic packing machines (10-50kg), state-of-the-art palletizing robots, high-level palletizers, advanced check weighers, metal detectors, and more.
Leveraging years of expertise and a dedication to innovation, we deliver comprehensive solutions that significantly enhance efficiency, precision, and safety throughout your production processes.
The HPR series palletizing robot features a four-axis cylindrical coordinate system, operated primarily via horizontal movement axis, vertical movement axis, rotational foundation, and hand axis for optimal performance.
Our palletizing robot includes the robot body, robot hand, robot gripper, robot base, and other critical components, ensuring seamless integration and robust functionality.
The multi-layer palletizing capability facilitates effortless transfer to the storehouse. This sophisticated equipment features a PLC touch screen and intelligent management system, simplifying operation while reducing labor costs.
Product Application
Our versatile palletizing robot integrates seamlessly into any production line, delivering intelligent, robotic, and networked solutions. Widely used across industries such as beer, beverage, foodstuffs, and more, it adeptly handles cartons, plastic crates, bottles, bags, barrels, shrink-wrapped products, and cans.

Software Unit
1. Operates efficiently in Chinese, English, or other supplied languages.
2. Employs motors from globally renowned brands for main machine components.
3. Comes equipped with a built-in palletizing software package, enhancing functionality.
4. Easily confirms the status of the pallet, streamlining operations.
5. Guarantees precise positioning of the pallet for optimal accuracy.
6. Simplifies job selection and mode writing for user convenience.
Electric Parts

Main Products

 

 

 

Robot Working Movement - Experience unparalleled efficiency and precision with our state-of-the-art robot working movements, meticulously crafted to optimize the flow of operations and elevate your productivity.

HPR-200 Palletizing Robot - Elevate your palletizing tasks to new heights with the HPR-200. This powerhouse robot is engineered for top-notch performance and reliability, making it an indispensable asset in industrial settings.

FANUC ROBOT - Discover the FANUC ROBOT, a marvel of engineering that brings unmatched accuracy and speed to your palletizing and automation needs, setting new standards in operational excellence.

KAWASAKI ROBOT - Transform your workspace with the KAWASAKI ROBOT, renowned for its advanced technology and unmatched versatility in handling even the most complex palletizing tasks efficiently.

ABB ROBOT - Meet the ABB ROBOT, your ultimate solution for robust and efficient palletizing. It offers seamless integration and superior operational performance, ensuring your operations run flawlessly.

Product Parameters

 

HOPDEVICE Palletizing Robot

Item		Hopdevice
Model		HPR-130	HPR-200
Number of axes		4 Axes: A B C D (can be 6 axes)	4 Axes: A B C D (can be 6 axes)
Movement Method		Circle pass coordinate type	Circle pass coordinate type
Installation		On floor	On floor
Palletizing weight(contains weight of gripper)		130kg	210kg
Handing Capacity		1500 times/hour	1700 times/hour
Movement Scope	A Axis(Horizontal)	1300mm	1500mm
	B Axis(Vertical)	2000mm	2300mm
	C Axis(Body)	330°	330°
	D Axis(Gripper)	330°	330°
Location Repeat Accuracy		±0.5mm	±0.5mm
Power		4KW	6.5KW
Teaching Method		Manual teaching / teaching support / teaching exemption (optional)
Robot Weight		800kg	1300kg

 

ABB Palletizing Robot (Model 110)

Loading	110kg
Arriving Distance	2.4m
Axis	4
Protection Grade	IP67
Installation	Floor standing
Model of IRC5 controller	Single
Integrated electrical signal source	Optional
Integrated gas source	Optional
Robot base size	1007*720mm
Robot weight	925kg
Repeat locating accuracy	0.20mm
Repeat circulation accuracy	0.11mm

 

KAWASAKI Palletizing Robot

Degrees of Freedom	4 axis
Payload	130 kg
Work Envelope (degrees) & Maximum Speed (degrees/s)	Axis	Motion Range	Maximum Speed
	JT1	±180°	135°/s 4
	JT2	+90 - -50	110°/s 4
	JT3	+15 - -120	130°/s 4
	JT4	±360°	400°/s 4
	JT5	-	-
Working area	Width	1,800 mm
	Depth	1,600 mm
	Height	2,200 mm
Moment of Inertia	50 kg•m2
Palletizing capacity2	1,700 cycle / hour(130kg)
Positional repeatability	±0.5
Mass	1350 kg
Power requirements3	10 KVA

 

FANUC Palletizing Robot (Model 140)

Item		Specification
Type		M-410iB/140H
Controlled axes		Articulated type
Reach		2.85m
Installation		Floor
Motion range (Mx=ax. Speed) (Note 1)	J1 axis rotation	360° (140°/sec) 6.28 rad (2.44 rad/sec)
	J2 axis rotation	155° (115°/sec) 2.71 rad (2.01 rad/sec)
	J3 axis rotation	112° (135°/sec) 1.95 rad (236 rad/sec)
	J4 axis wrist swing (Note 2)	20° (135°/sec) 0.35 rad (2.36 rad/sec)
	J5 axis wrist rotation	720° (420°/sec) 12.57 rad (7.33 rad/sec)
Max. load capacity at wrist		Max. 140kg
Max. load capacity at J2 base		550kg
Max. load capacity at J3 arm (Note 3)		140kg
Allowable load inertia at wrist	J4 axis	147kg. 1500kgf.cm.sec ²
	J5 axis	53 kg. 540kgf.cm.sec ²
Drive method	Electric servo drive by AC servo motor
Repeatability		±0.2mm
Mass (Note 4)		1200kg
Installation Environment		Ambient temperature: 0-45ºC Ambient humidity: Normally 75% RH or less (no dew, nor forst allowed). Vibration: 0.5G or less
Acoustic noise level		74dB

 

Machine Advantages
1. Advanced PLC Controller (Operable in English or any client-required language) User-friendly and intuitive interface
2. Streamlined Linear Motion for Effortless Control
3. Simplistic Design, Low Failure Rate and Easy to Maintain
4. Minimal Parts and Accessories, Resulting in Low Maintenance Costs
5. Energy Efficient: Utilizes Only 1/3 of the Power Compared to Other Mechanical Stackers
6. Compact Design: Maximizes Floor Space Utilization
7. Versatile Gripper: Adapts to Various Palletizing Needs with Flexibility

Production Process Flow

Company Profile

 

About Us - Hopdevice

Hefei Hopdevice Intelligence Technology Co., Ltd. proudly leads as a forefront domestic innovator in intelligent flexible packaging equipment and comprehensive bulk material intelligent factory solutions. Strategically located in the prestigious Hefei National Economic and Technological Development Zone, we command a robust registered capital of 30 million RMB. Our expansive facilities span a remarkable 52 acres, featuring a cutting-edge factory covering 52,000 square meters. With an impressive portfolio of 42 innovative patents, our dynamic team includes 108 dedicated professionals, among them over 30 top-tier technical and R&D engineers, all united in driving excellence.
Our mission is to transform the packing and palletizing industry by delivering cutting-edge solutions designed to streamline your operations, significantly reduce labor costs, and ensure the highest standards of product safety. We are devoted to exceeding customer expectations through relentless innovation and exceptional service delivery, ensuring that your business stays ahead of the competition.

Exhibition

Packaging & Shipping

 

Meticulous Packaging and Swift Delivery
Superior Packaging: Our export-standard plywood packaging guarantees your product is securely and meticulously encased. Additionally, we cater to custom packaging requests to meet your unique needs. Choose between sea or air shipping options to perfectly align with your requirements.
Typically, shipments are dispatched by sea from the bustling port of Shanghai, ensuring efficient and reliable delivery.
Dependable Shipping: We primarily utilize sea transportation to deliver your products. However, we are exceptionally flexible and can adapt to any specific requirements you may have, ensuring a seamless and efficient delivery process.

After Sales Service

 

Comprehensive Commissioning and Premium After-Sale Service
We meticulously craft tailor-made factory layout designs to perfectly fit your specific factory dimensions. If required, we can also develop detailed workshop designs that incorporate essential aspects such as electric power, water supply, gas provisions, material storage, and final storage areas, ensuring seamless operations.
If the need arises, we will promptly dispatch our seasoned engineers for commissioning services. One or two of our highly skilled professionals will visit your factory to expertly install and fine-tune the processing line, ensuring it achieves optimal production efficiency in the shortest possible time.
Our engineers are devoted to providing thorough training to your staff on the operation, cleaning, maintenance, and repair of all machinery. They will ensure your workers are fully capable of managing the entire production line with confidence before they leave.
The commissioning service generally spans around 10 days, during which we offer a robust 1-year guarantee starting from the date the commissioning service is completed.
The client is responsible for covering the round-trip airfare, accommodation, and a daily salary ranging from USD 60 to USD 100 for the engineers, ensuring their comfort and dedication throughout the service period.

FAQ

 

Q: Can your machine be customized?
A: Absolutely. As a premier manufacturer with over 15 years of expertise in palletizing robots, packaging machines, conveyors, and more, we excel in customization. Our robust design and technical teams are dedicated to crafting solutions precisely tailored to your unique specifications.
Q: How to get an accurate quotation?
A: For an accurate quotation, please provide comprehensive project details and workpiece specifications, including drawings and precise dimensions. This information is crucial to ensure we meet your exact needs.
Q: What's the shipping cost from China to your country?
A: We offer flexible shipping methods, primarily by sea, to meet your requirements. Kindly provide your nearest port or detailed address with postal code. Our trusted shipping agents guarantee secure, convenient, and timely delivery.
Q: Payment terms, MOQ, warranty, Trade Terms
A: Payment terms: 30% advance payment via T/T upon ordering, with the remaining 70% payable upon delivery.
Minimum order quantity: 1 set, with FOB terms from Shanghai.
Delivery time: Approximately 20-30 working days from the formal order and 30% deposit receipt.
Warranty: 12 months from the date of delivery. We offer 24-hour online support through WhatsApp, Email, and more. For urgent issues, please contact us directly via phone.
Q: What's the package?
A: Every item is meticulously wrapped in film and securely packed in wooden boxes to ensure safety during transit.
Q: Do you offer Installation & debugging?
A: Indeed, our expert engineers are available for overseas service to assist with installation and troubleshooting, ensuring seamless operation.
Q: What's policy for guarantee and broken parts?
A: We provide a 12-month warranty for all mechanical components, excluding electrical parts and normal wear items, starting from the shipment date (B/L date). This warranty includes the replacement of defective parts due to construction issues after thorough inspection. Our company takes full responsibility for diagnosing and addressing any problems, ensuring you receive reliable, top-quality products.